Pigment dyes can be applied to polyester fabrics using a variety of printing techniques

Screen Printing: Screen printing, also known as silk screening, is a popular method for applying pigment dyes to polyester fabrics. In this technique, a stencil (or screen) is used to transfer the dye onto the fabric through a mesh screen. Each color requires a separate screen, allowing for multi-color designs. Screen printing offers excellent color saturation and is suitable for both small and large production runs.

Digital Printing: Digital printing, also called direct-to-garment (DTG) printing or inkjet printing, involves printing pigment dyes directly onto polyester fabrics using specialized inkjet printers. This method offers high-resolution printing and allows for intricate designs with an unlimited number of colors. Digital printing is ideal for short production runs, customized designs, and on-demand printing.

Heat Transfer Printing: Heat transfer printing involves transferring pigment dyes from a carrier paper or film onto polyester fabrics using heat and pressure. The design is first printed onto the carrier material using pigment inks, and then transferred onto the fabric using a heat press machine. Heat transfer printing is suitable for producing detailed and full-color designs on polyester garments, accessories, and promotional items.

Rotary Printing: Rotary printing is a high-speed printing method commonly used for large-scale production of pigment-dyed polyester fabrics. In this technique, the fabric is fed continuously through a rotary screen printing machine, where pigment dyes are applied through engraved rollers. Rotary printing allows for fast and efficient printing of repetitive patterns and designs on polyester fabrics.

Sublimation Printing: Sublimation printing involves transferring pigment dyes from a printed paper onto polyester fabrics using heat and pressure. The dye sublimation process converts the solid dye particles into a gas, which permeates the polyester fibers and then solidifies upon cooling, resulting in vibrant and long-lasting prints. Sublimation printing is commonly used for producing sportswear, activewear, and polyester-based products with full-color designs.

Spray Printing: Spray printing is a manual technique where pigment dyes are applied to polyester fabrics using spray guns or airbrushes. This method allows for artistic freedom and creative expression, making it popular for producing unique and customized designs on polyester garments and accessories.